Yardline Blog

How to Conduct a Supply Chain and COGS Analysis for Your Business

Written by Yardline Team | August 21, 2024

In today's competitive market, optimizing your supply chain and conducting a thorough COGS (cost of goods sold) analysis are critical for maximizing efficiency and profitability. What is COGS analysis? Simply put, it’s an evaluation of the costs associated with producing and delivering products to customers. By scrutinizing these expenses, companies can pinpoint inefficiencies, reduce excess costs, and improve their overall financial performance. This article explores why supply chain and COGS analysis are crucial and outlines three key steps to achieve supply chain efficiency.


What Is the Supply Chain & COGS Analysis?


Supply chain and COGS analysis involves examining the entire process from manufacturing to delivery, identifying areas where time, money, and resources are spent. The supply chain encompasses every stage required to sell, manufacture, and deliver a product. This includes procurement of raw materials, production processes, logistics, and distribution.

COGS is a vital component of this analysis. It measures the direct costs attributable to the production of the goods a company sells. This includes the cost of raw materials, labor, and other direct expenses involved in manufacturing a product. By understanding and managing these costs, businesses can identify opportunities to lower expenses and increase profitability. Effective COGS analysis not only reveals cost-saving opportunities but also highlights inefficiencies within the supply chain that could be impacting the bottom line


Supply chain disruptions have been prominently featured in media reports, especially due to interruptions caused by the pandemic. A well-optimized supply chain is essential for maintaining a healthy and productive e-commerce operation and enhancing profitability. Efficient supply chains help ensure that products are available in appropriate quantities, meet customer expectations, and are delivered in a timely manner.

COGS analysis is important because it provides a clear picture of how effectively a supply chain is functioning. It helps businesses determine if their costs align with industry standards and internal expectations. By identifying areas where costs can be reduced and efficiencies improved, companies can make informed decisions to optimize their operations.

Steps to Achieve Supply Chain Efficiency

To enhance supply chain efficiency and reduce COGS, follow these three essential steps:

 

1. Identify Costly & Time-Consuming Steps


The first step in optimizing your supply chain is to conduct a thorough analysis to identify any stages that are unnecessarily costly or time-consuming. Begin by examining each component of your supply chain from start to finish. This includes reviewing your Bill of Materials (BOM), which details the raw materials and subcomponents required for production.

Look for opportunities to lower the costs of these subcomponents. For instance, assess if there are cheaper alternatives for materials or more efficient suppliers. Additionally, evaluate production processes to identify any steps that are causing delays or additional expenses. By pinpointing these costly and time-consuming areas, you can implement changes to streamline operations and reduce overall COGS.


2. Focus on Bulk-Purchasing Opportunities


One effective way to reduce COGS is through bulk purchasing. Buying in large quantities can lead to significant savings due to high-volume discounts offered by suppliers and manufacturers. For example, packaging materials like boxes, sleeves, and labels often have long shelf lives and can be purchased in bulk to take advantage of economies of scale.

Consider any subcomponents that regularly cause issues due to high costs or long lead times. Ordering these items in advance and in larger quantities can reduce COGS and ensure you are well-stocked to meet customer demands. Imagine the competitive advantage of serving customers while your competitors face stockouts. By maintaining a buffer stock, you not only meet but exceed customer expectations, potentially acquiring new customers and boosting revenue.


3. Maximize Efficiencies and Savings with Funding

To fully capitalize on bulk purchasing and other cost-saving strategies, adequate funding is essential. Financial constraints can limit your ability to purchase in bulk or invest in storage solutions, hindering your efforts to reduce COGS. Allocating capital effectively can unlock these opportunities and lead to substantial savings.

Many companies, such as those served by Yardline, prioritize bulk purchasing as a strategic investment. By setting aside a portion of their capital specifically for this purpose, they can achieve significant cost efficiencies. This funding allows them to manage inventory more effectively, negotiate better terms with suppliers, and ultimately enhance their overall supply chain performance

Conclusion


Understanding the intricacies of supply chain management and conducting a thorough COGS analysis are vital for achieving efficiency and boosting profitability. What is COGS analysis if not a tool for uncovering cost-saving opportunities and improving operational effectiveness? By identifying costly and time-consuming steps, focusing on bulk-purchasing opportunities, and maximizing efficiencies with adequate funding, companies can streamline their supply chains and enhance their financial performance.

Effective COGS analysis and strategic supply chain management ensure that resources are used efficiently, costs are controlled, and customer expectations are met. Embracing these practices will lead to a more resilient and profitable business, ready to navigate the complexities of the modern market.


Yardline is made of ecommerce experts and provides the best rates and terms on personalized funding solutions from $5k to $20 million so sellers can grow their business and achieve success. Apply for funding today.